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Building owners have a continual challenge
of being able to maintain their buildings. From
government agencies with numerous facilities to
individuals or groups of people with only one building,
the need to be on the cutting edge of the latest
technologies for energy conservation while maintaining a
quality indoor environment is essential.
Sustainable, highperformance buildings are
at the fore front of new construction. Unfortunately, for
the end use facility maintenance person, keeping up with
the latest and greatest ideas for high performance
buildings can present new challenges. The approach to maintaining facilities and watching
energy costs varies because most government agencies have
a maintenance staff that is responsible for maintaining
facilities, while small building owners many times
out-source building maintenance. Sometimes the same
person is involved with both maintenance and overseeing
energy, but many times it is not even the same
department. As building systems get more and more complex
in an effort to be sustainable, the burden of keeping up
with maintaining these new technologies becomes more of a
struggle.
For many years, facility groups have
attempted to standardize lighting, electrical gear,
plumbing equipment and mechanical systems in an effort to
stay on top of maintaining facilities. If the end-use
maintenance person understands what the maintenance
requirements are, there is a better chance that proper
maintenance will take place. Many maintenance departments
have an efficient process for things like air handling
equipment filter change, bearing lubrication, winter
drain downs, etc.
Too often, the maintenance process is
reactive rather than preventive. Occupant complaints
usually trigger a process whereby spaces that do not heat
or cool correctly get maintenance attention. Roof leaks
or plumbing leaks, for obvious, reasons fall into this
category. There are however, many things that go
unnoticed that may have major impact on the energy
use/bills. For example, variable speed drives may not
modulate like they should, occupancy schedules are lost
from the building management system, erroneous outside
air control signals, excessive air handler run times,
non-important spaces dictating air handler control
points, unnecessary simultaneous heating and cooling,
etc. could slip under the radar and cause major
problems.
With so many components required for
mechanical and plumbing systems to operate efficiently,
how does a maintenance staff stay on top of things,
especially those that are not obvious to the building
occupants or discovered by routine maintenance?
Staying in touch with the energy use/cost
is a good way to discover problems that otherwise can go
undetected.
- Establish a baseline monthly
energy cost for each meter
- Review patterns and
profiles
- Determine whether sudden
differences are explainable
- Utilize the BAS to watch building
space temperatures
- Adjust seasonal cooling to billing
cycles
- Make sure modulating equipment
actually modulates
- Make sure outside air is adequate,
but not excessive
- Establish a way to turn things
off
As previously mentioned, many times there
is a disconnection between how the energy bills get paid
and communication of concerns to the maintenance
department. It is hard to prevent excessive energy use if
you do not know where to start looking. In an ideal
world, we could just change filters, lube the bearings,
and assume that a complaint or work order will identify
any other issues; but routine maintenance and
responsiveness to complaints will not always find the
smoking gun or hidden treasure in the energy bills. A
watchful eye and basic knowledge of what to expect will
help find both.
Most buildings have some way of
establishing both energy use and cost; even campus
situations served from central plants generally have some
means of determining individual building use.
Establishing a baseline monthly energy cost
for each meter is essential. If you do not know what you
expect, you may not know that you are using and paying
for more than is needed. If an owner has multiple
buildings, he or she can compare one to another to help
identify a target energy use profile. No two buildings
will have equal characteristics, even if they are quite
similar buildings. However, they usually share enough
common ground to make some basic comparisons. Many times,
differences can be explained intuitively; for instance,
building age, orientation, operating hours, lighting
strategies, and mechanical systems can play a role in the
baseline energy.
Comparing similar buildings? energy use is
a valuable tool but does not always tell a story. One
thing you can count on is that you can always compare a
building to itself. New buildings can be misleading.
Sometimes the fine tuning/debugging process takes a
while, or occasionally the building needs to go through
all four seasons to get the bugs worked out. A formalized
commissioning effort may minimize the problems, but some
things cannot be totally replicated until real conditions
exist.
Once the expected baseline is established,
each monthly energy statement can be compared to the
previous month and eventually to the same month of the
previous year. If differences cannot be explained in
these monthly statements, look deeper! Abrupt changes can
be an indicator of a problem that needs attention, but
they may not be obvious to the building users because
they are disguised by a comfortable building with no
complaints or obvious problems.
There are many problems that could be
avoided if the time were taken to analyze monthly
differences. Paying attention to space temperatures can
help zero in on problem spaces that never reach a set
point, especially if they are not critical spaces.
Depending on the type of HVAC system, faulty temperature
readings can cause an entire area of the HVAC system to
run unnecessarily all day every day.
Depending on the building rate structure,
knowing the billing cycle can occasionally be utilized to
save the spike in demand charges by keeping mechanical
cooling off in the early spring and turning it off in the
late fall for only a few days. Obviously this can only be
effective if appropriate space temperatures can be
maintained, so watching the building temperatures and
being familiar with how the building reacts to expected
weather conditions is necessary.
Today?s buildings employ variable speed
drives on most fans and pumps. In addition to
periodically changing their filters, which is necessary
to keep them running properly, trending each variable
speed drive to make sure it is actually modulating can be
a valuable tool. If the variable speed drive is running
higher than needed, energy is used unnecessarily. Often
new projects are left with variable speed drives being
set to satisfy a worst-case balancing need rather than
adjusting to the actual building needs, causing them to
run that way for the life of the building. A close eye on
resetting duct pressure, pump pressure and space
temperature can be used to determine the minimum motor
speed needed to satisfy building conditions.
Outside air is essential to provide
ventilation for building occupants, make-up air for
building exhaust, building pressurization and, in many
cases, free cooling. Adequate outside air is needed to
maintain proper indoor air quality. A popular strategy
for reducing outside air is demand-controlled ventilation
that senses carbon dioxide (CO2) either directly in the
space or in the return air and reduces the amount of
outside air when it is not needed. A watchful eye on CO2
sensor calibration and an expectation of how much outside
air is needed can ensure good indoor air quality without
using excessive energy. Outside air should never be
closed off during occupied hours.
Something that has always held true is that
the most effective strategy for saving energy is to turn
things off. Lights and equipment that are turned off do
not use energy. Proper illumination, thermal comfort and
ventilation should not be sacrificed to save energy cost,
but a close eye on diligence of turning things off pays
dividends.
Incorporating energy bills into the
preventative maintenance plan can not only help identify
potential energy savings, but also help with corrective
action on things that might otherwise go undetected.
A Principal of VBFA, Wade Bennion has
over 30 years of engineering experience. He is known for
his energy-efficient designs and for his excellence in
client relations.
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